SPI

Infrared Inspections : electrical predictive maintenance

IR Pro Thermal infrared camera
Palm IR PRO
The IR Pro thermal hand held imaging camera is an robust system which is suitable for a wide array of thermal imaging applications. This camera is ideal for surveillance, security, force protection, industrial, building envelope (energy auditing) Mold, insulation detection, water restoration, home inspectors and a wide array of infrared imaging application

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Thermal Eye 250D
The L3 thermal Eye 250D camera is a lightweight thermal imaging system that is ideal for surveillance, energy audits, condition monitoring, flat roof inspections and a wide variety of industrial applications. Available soon is L-3 Thermal Eye 450D the Thermal Eye X200xp and the Thermal eye X290 Thermal infrared cameras 

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IR-235 DX Infrared Camera

The newest addition to the SPI family is the IR-235 compact thermal imager. This new unit shatters the $10k barrier to bring you quality thermal imaging at the greatest possible value.

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  Digital Thermal Scope

The first affordable thermal weapon sight designed specifically for homeland security, police and security professionals. SpecterIR uses heat imaging technology previously only available for military applications

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T14 Multi Function Tactical Thermal Monocular Weapon Sight FLIR scope


The new T14 Thermal IR monocular is the smallest and most versatile thermal imager available. The unit can be used as a hand held thermal IR viewer, hands free head mounted goggle and as a precision thermal weapon sight.

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IR-400 DX Series

The new IR PRO 400D thermal infrared imaging system will provide you with real time color thermal imaging and digital image storage. The unique PDA attachment provides touch screen controls of vital camera

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IR-CAM TPMx 4

The newest contender on the block the IR CAM TPM is one of the smallest and easy to use packages we have ever seen. You've heard the phrase before a million times but finally there is now a true "toolbox"

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Defender Fusion 500CT

The Defender 500CT is a long range Thermal imaging FLIR camera suitable for Force Protection, perimeter security, border and shoreline surveillance .

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IR-400 Series RadioMetric

The 400 series thermal imaging systems are known far and wide as the "workhorse of the industry". These robust imagers provide you with real time thermal video, accurate temperature measurement, onboard

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IR 5100 Thermal infrared imager

 

The IR 5100 thermal package represents a unique opportunity for our customers to get into a complete thermal imaging package at an incredible value. The 5100 is ideal for short to medium range surveillance / force protection and industrial & commercial applications.


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IR Thermal Camera Engine

The latest in thermal imaging technology packaged in an OEM configuration for rapid development into your designs. Infrared camera modules are available in a wide range of configurations from simple volts

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IR-CAM 59x

The 595 is one of the all time greatest handheld thermal imaging systems ever produced. Featuring high performance uncooled thermal imaging, full radiometric data, sharp color and the easiest to use control

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PT-i4000-B

The latest in mobile pan-tilt thermal imaging is now affordable. The new 4000B is an all purpose weatherized remote sensing camera that can easily be mounted to a vehicle (mounting kits available) or

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TWS2000 Thermal Weapon Sight

High resolution Thermal Infrared FLIR imaging Weapon sight for extreme battlefield & specialized operations. TWS2000 mounts to standard firearms & offers crisp imaging and unparalleled target acquisition in low or no light applications.

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  TOPAZ Multi Sensor Aerial / Marine FLIR stabilized Imaging system
The latest in affordable aerial / Marine gimbals stabilized FLIR imagers, the TOPAZ is ideal for military, law enforcement and Marine professionals where super sensitive multi platform sensors are required for the most demanding of applications. Just over $100K, the Topaz is a low cost solution for ...

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  MMXFLIR multi camera platform

MMXFLIR is a premier 3-5µm tri-field of view long range surveillance and security solution with a bore sighted CCTV for mobile and stationary land, air, and sea related operations. The system is a completely integrated solution on a controllable pan/tilt system. The MMXFLIR offers one of the most comprehensive integrated thermal imaging systems available today. The system offers cooled IR detector technology with three fields of view as well as visible detection.

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  PT-i4000-M

The latest in mobile pan-tilt thermal imaging is now affordable and MARINE rated. The new 4000B is an all purpose marine weatherized remote sensing camera that can easily be mounted to a vessel, vehicle

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  IR747 PRO Thermovision camera

The IR747 Pro thermovision infrared camera is a stand alone FLIR imaging system with color uncooled thermal images along with radiomentric temperature measurement. The system is ideal for R&D, thermovision, security, condition monitoring & a wide array of FLIR applications.

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IR-700 Series
The iR 700 series Thermal Infrared Imaging Cameras were designed for applications requiring accurate real-time analysis, condition monitoring & Thermographic profiling. Digital storage, a unique electro

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IR-CAM 55x

The 550 is a great handheld radiometric thermal imaging system that features superb image quality, accurate temperature measurement, digital image storage and analysis / reporting software packages.

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TWS/TS-x20 FLIR hand held and weapon sight FLIR scope

The TWS-X20 & TS-X20 represent the pinnacle of lightweight compact flir imaging sights, weapon sighting and hand held flir imaging are made easily with real time imaging. Ideal for military law enforcement and EOD, SAR applications

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VideoThermal 2000

The Video Thermal 2000 is an affordable solution to Radiometric imaging applications. These units feature temperature measurement, high resolution color imaging, LCD display and analysis software.

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T7 Thermal Infrared Binoculars / Goggles

T7 Thermal infrared FLIR goggle-Binocular system is a state of the art fused FLIR system. Night Vision NVG TWS systems approved

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Eagle Imager 6 FireF imager

All Scott products have an unsurpassed record of reliable performance and rugged dependability. Scott's Eagle Imager thermal camera contains such advanced technology its sensor can detect temperature

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T5000 Thermal long range binoculars

The T5000 thermal imaging binocs are a state of the art SOCOM EOD qualified military FLIR dual eye special operations binocular system.

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T710 Digital Thermal IR camera

The T710 is a fully integrated digital Thermal infrared radiometric imaging camera with precise temperature measurement and a wide array of industrial and scientific features, all packed in a rugged chassis with a brilliant 4" color screen and intuitive user functionality

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IR-Infracam

The Thermal Infracam system is based on the ultra high resolution PtSi detector technology. This sensor is used in high end testing cameras as well as state of the art military imaging systems.

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Infracam is a registered trademark of FLIR Systems, Inc.  Sierra Pacific Innovations is in no way related to, or affiliated with, FLIR Systems, Inc., nor is Sierra Pacific an authorized distributor of FLIR Systems, Inc.

IR/X-100 Compact Thermal Viewer

The new breakthrough X100 pocket infrared imager is finally here! This rugged thermal imager is small enough to fit in your pocket. The scope is ideal for military / law enforcement needs as well as predictive ...

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  Panther-X Long Range Fusion Thermal Imager

The Panther-X Long Range Dual Field Of view military thermal  infrared IR imager is a state of the art FLIR surveillance system coupled with a zoom CCTV camera in a rugged PTZ pan tilt zoom platform

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Nikon Radiometric Camera

This is one of the highest resolution thermal camera systems ever designed. The Nikon name is world renowned for quality photographic equipment. The Nikon thermal imager is no exception. The features ...

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IRCAM EPM-25 Multi-task thermal imager

The IRcam EPM25 Multi Task Infrared thermal imager stands alone in high performance and reliability. This robust uncooled long wave 320x240 masterpiece offers user friendly interface along with digital imaging features for a wide array of infrared imaging applications

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ThermaSnap 52x

The ThermaSnap operates much like a digital camera and captures crisp thermal images with fully calibrated temperature measurement. This handheld, infrared imaging radiometer displays IR images in color ...

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Fusion 1000X Long Range FLIR imager

The Fusion 1000x Thermal imager is an ultra long range surveillance thermal imager which packs super sensitive Indium Antimonide sensor for detection ranges in excess of 20 kilometers for vehicular target and 17 kilometers for man sized target.

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UltraCam Radiometer

The UltraCam series of thermal infrared imaging cameras represents the pinnacle of infrared camera technology. Superior image quality, accurate temperature analysis, s-video output and computer interface ...

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IR-210S

The IR-200 Series of thermal infrared imagers is one of the first truly portable handheld imagers ever made. We have a limited number of pre-owned models in stock. This is a very reliable portable imaging ...

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  Electric Surveillance Infrared UAV (Unmanned Arial Vehicle)

The E2 electric powered UAV is a breakthrough in design and function. Capable of longer mission times and higher payload capacities than any other electric Micro-UAV available.

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PD-300 Infrared Camera

The PtSi sensor in this radiometric infrared imaging system produces one of the finest images of all time. Accurate temperature measurement, vivid color paletes and digital image storage make this unit ...

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IRXP-500 digital FireWire R&D IR camera

The IRXP-500 is a digital state of the art automated thermal infrared camera designed for professional applications such as process control, research and development, automation & a wide array of temperature measuring tasks which require real-time digital analysis and data acquisition.

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High Sensitivity Radiance Thermal Imager

The Radiance Infrared Camera offers ultra high resolution and super thermal sensitivity suited for military research, PCB analysis, R&D, medical, condition monitoring, and remote sensing applications.

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IR-Cam 6xx

The THV 6xx series is the pinacle of the THV product line. This system is state of the art in every way. No other system can match it for accuracy, reliability and ease of use. We have a very limited ...

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Thermal-Eye

THERMAL-EYE

Thermal eye IR Imaging cameras are catered for use in a wide variety of Imaging applications such as military, Mobile or fixed FLIR pan tilt, security, surveillance, industrial, commercial and R&D needs

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IR-CAM EPM

The IRCAM EPM Package is a powerful thermal imaging solution that is rugged and one of the easiest cameras to use. We have a limited supply of these low cost full color temperature measurement systems ...

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Mil-Cam 3-5 micron hand held thermal imager

The Mil-Cam Mid wave thermal imager offers exceptional image quality. The Cooled MWIR infrared camera is designed for use in harsh environments where ultra sensitive thermal imaging and crisp image quality for detection and recognition is essential.

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The LS Series

The LS Series of Long Wave Uncooled Thermal Imagers offers unique advantages in a compact all solution package. The system utilizes its exterior case as an environmentally sealed housing, eliminating the need for additional enclosures.

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Explore IR Thermal Infrared Camera

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The Explore IR Thermal infrared imaging camera offers exceptional color or black & white thermal images along with extensive temperature measurement features for a wide array of night vision, thermography and imaging applications.

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NZDS- Night Modular Military ClipOn Sight

The US Army has conducted comptetive tests and has singled out the NADS-750, 850, and 1000 as superior in performance and reliability. System performance is designed into our NADS products.

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RP 50/250 Series

The RP long-range mid-wave thermal imaging systems operate in the 3-5 micron spectral region, which is the best choice for marine and high humidity environments.

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Stealth-IR

The Stealth IR sets new standards for surveillance and security thermal imagers. The system is based on the latest generation 320x240 Microbolometer Focal Plane Array Technology.

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IR-360 PT Force Protection / Mobile / Fixed Thermal / CCTV Infrared Surveillance System

The IR 360 remote thermal imaging platform represents the state of the art in rugged military grade thermal imaging solutions. The 360 is available in a wide range of COTS configurations including mobile, marine, pan-tilt-zoom and fixed mount scenarios.

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Infrared cameras in electrical PdM

Thermal image of 3 phase power supply fuse panel.  White (=hot) indicates excessive temperature rise at C phase clip.  Possible loose or dirty connection.  Clean,  tighten, and re-inspect.

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Clear View® CCD image of fuse panel.  A   "live" image can be invaluable to an infrared inspection report.   Always include live pictures in your report.


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ball2.gif (1653 bytes)Electrical Contractorsball2.gif (1653 bytes)

    Most electrical problems within industrial facilities are manifested or are accompanied by temperature changes as an effect prior to failure. 

For this reason IR thermography has become an integral part of most predictive / preventative maintenance programs.  Infrared cameras can pick up small changes in temperature not visible to the human eye.  It is a non contact, non destructive, and fairly simple method of detecting impending electrical problems.

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   It is widely known that as temperature in a conductor rises, so does it's resistance.   Conversely, as resistance increases (in most conductors) temperature rises.  The majority of thermal electrical problems involve improper torque specifications or improper installation at the junction points.  A loosely torqued connector effectively reduces the surface area in which current can flow and consequently an increase in the contact resistance.  Oxidation build up at the connection point can also cause a rise in resistance.  The origin of most conductor, insulation, and component problems can be traced to a poor connection using an infra-red camera.

Procedures for electrical predictive maintenance

 

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Caution: Unless you are a qualified electrician DO NOT ever handle electrical wires, panels, or components.

   If properly conducted infrared electrical surveys are safe, fast, and reliable.  Infrared cameras are non-contact so inspections can be performed at any time without shutting down the facility.

Safety Tip: A qualified electrical contractor or facility engineer should always accompany you on the inspection.  Have them open the panels and guide your access to components.  They can also provide useful information on components you are inspecting (making your job easier).

Step 1:  Meet with appropriate staff on site and review the service order covering what will be inspected, who will accompany the thermographer, and what type of reporting is expected (i.e. videotape, written report, and / or verbal reporting). 

Step 2:  Prepare inspection with the designated staff member or electrical contractor.  Have them remove panels or prepare your access to components.   Discuss what each type of component is to determine how you will inspect it.   Have them determine (with clamp on ammeter) that electrical circuits are operating at 50% of rated load or more, if possible.

Step 3: Inspect with infrared camera.  Record the sharpest images you can.   Be wary of reflections and emissivity valuesKeep detailed records of load reading, temperature measurements, and all infrared images of any suspect components found.

Safety Tip: When inspecting electrical panels and components be aware of your distance.   High energy electrical power can arc out and ruin your day!

Step 4: Prepare the report.  Write a clear concise report of all problem areas found.  Include your load readings, live and thermal images, and properly written recommendations.

Hint: Whenever possible, inspect electrical systems when loading exceeds 50%  
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Circuit Board Scan

Recommended cameras

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ball_2.gif (995 bytes)The IR-555 color IRball_2.gif (995 bytes)

Real time thermal infrared imaging with color, grayscale, and Iso-Therm output.  An affordable real time solution to your predictive maintenance needs.  For pricing and complete specifications check out the IR-555 Page Contact  at 702-369-3966 or 
Email US

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ball_2.gif (995 bytes)The IR-777 Radiometric IRball_2.gif (995 bytes)

The lowest priced thermal infrared imager with accurate spot temperature measurement.  Includes multiple color palettes, grayscale / Iso-Therm, on screen spot temperature measurement, digital image storage, and on board processor.  For pricing and complete specs check out the IR-777 Page Phone at 702-369-3966 or Email US

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ball_2.gif (995 bytes)TIS-5000 color radiometricball_2.gif (995 bytes)

An excellent combination of accurate non contact temperature measurement, near real time image display, and an affordable price tag.  Features include: multiple color palettes, removable LCD screen, digital image storage, and an on board processor.  For pricing and detailed specifications check out the Tis-5000 Page. Phone  at 702-369-3966 Email US

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Electrical predictive maintenance reference material

Problem Classification

Phase to Phase Temperature Rise

Comments

Minor

1º - 10º C

Repair in regular maintenance schedule; little probability of physical damage

Intermediate

10º - 30º C

Repair in the near future (2-4 weeks).  Watch load and change accordingly.  Inspect for physical damage.  There is probability of damage in the component, but not in the surrounding components.

Serious

30º - 70º C

Repair in immediate future (1-2 days).  Replace component and inspect the surrounding components for probable damage.

Critical

above 70º C

Repair immediately (overtime).  Replace component, inspect surrounding components.  Repair while IR camera is still available to inspect after.
ir777.1.jpg (2655 bytes)* with wind speed less than 15mph

* with load conditions greater than 50%

Hint: Have an electrical contractor use a clamp on ammeter to verify loading.

Compensating for wind when making temperature measurements

    Wind will affect your temperature readings due to convection cooling.  This can be compensated in outdoor electrical predictive maintenance applications by multiplying your temp. reading by the correction factors listed below.

Wind Speed (Miles Per Hour)

Correction Factor

2

1.00

4

1.30

6

1.60

8

1.68

10

1.96

12

2.10

14

2.25

16

2.42

18

2.60

   

Hint: Compare similar components from one phase to another.

Additional Reference Materials

Sample predictive maintenance electrical report
Sample R&D circuit board IR report
Emissivity: An Infrared White Paper (includes emissivity table)
How Infrared Works: A Primer
Glossary: Infrared Terms
Sierra Pacific Infrared Inspection Site

ball2.gif (1653 bytes)Special information for electrical contractorsball2.gif (1653 bytes)

     Attention Contractors: Now is the time to invest in infrared technology.   Camera prices have reached an all time low.   An experienced thermographer can demand between $500 to $1500 per day depending on the electrical inspection performed.  A thermographer who is also an experienced electrical contractor may be able to command double that rate ( depending on experience and the nature of the inspection ).  In addition, an electrical contractor with an infrared camera can not only diagnose a wide variety of electric faults, the electrician can perform the repair generating increased revenue for the contractor and providing a level of convenience to the customer.   Email US to discuss your unique situation.  Sierra Pacific Infrared can provide you with qualified thermographers to perform your customers inspections, or we can provide complete infrared camera packages including software, training, and all accessories. 
Goto "Procedures for Electrical Predictive Maintenance Inspection"

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