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Infrared cameras for Predictive and preventive Maintenance, energy audits iR thermography

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Benfits of utilizing thermal infrared cameras for  energy audits, inspections and thermography applications.


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Infrared thermography cameras can be used for a wide array of energy audits which is ideal for missing insulation, roofing, mold detection, building envelopes, weatherization, and home inspections.

thermography thermal cameras are amazing detector and lens combinations which allow us to image real time live applications. infrared FLIR (forward looking infrared) systems. Electrical and mechanical inspections with home energy audits, building envelopes, mold, insulation, roofing and air infiltration. condition monitoring and PCB R&D surveys also apply to infrared thermography.

 
 

Click here to see additional SPi thermal infrared images

Click Here to see SPi iR thermogram inspection report

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Thermography search engine for thermographic applications

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spiBul.jpg (648 bytes) Thermal infrared thermography for PdM (Predictive maintenance) + PM (Preventive Maintenance)
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Like vibration monitoring, oil analysis and other forms of predictive maintenance (PdM), infrared (IR) thermography often spares facilities from minor periods of downtime at the least; catastrophic equipment failure at worst.

Below are a few thermal infrared imaging camera systems suitable for thermography, energy audits, condition monitoring and military applications

 

RAZ-iR industrial Thermal Camera

 

The RAZ-iR infrared camera is a breakthrough in price, size and performance.  This full blown thermography system offers many features typically found on cameras costing thousands of dollars more than the RAZ-iR.  Call us today to discuss the many advantages of this amazing new camera system.
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IR PROx hand held Infrared Camera
The IR Pro FLIR thermal handheld imaging camera is a robust system which is suitable for a wide array of thermal imaging applications

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IR-250 DX Thermal Imager
The IR 250 Digital camera is a lightweight thermal imaging system that is ideal for surveillance, Security, Law enforcement and Military / government applications. The ir 250DX is a digital high end thermal infrared imaging powerhouse

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IR-235 DX FLIR Infrared Camera

The newest addition to the SPI family is the IR-235 compact thermal imager. This new unit shatters the $10k barrier to bring you quality thermal imaging at the greatest possible value.

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  Digital Thermal FLIR weapon Sight

The first affordable thermal weapon sight designed specifically for homeland security, police and security professionals. SpecterIR uses heat imaging technology previously only available for military applications

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T14 Multi Function Tactical Thermal Monocular Weapon Sight FLIR scope


The new T14 Thermal IR monocular is the smallest and most versatile thermal imager available. The unit can be used as a hand held thermal IR viewer, hands free head mounted goggle and as a precision thermal weapon sight.

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IR-400 DX Series infrared camera

The new IR PRO 400D thermal infrared imaging system will provide you with real time color thermal imaging and digital image storage. The unique PDA attachment provides touch screen controls of vital camera

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IR-CAM TPM 4 thermography camera

The newest contender on the block the IR CAM TPM is one of the smallest and easy to use packages we have ever seen. You've heard the phrase before a million times but finally there is now a true "toolbox"

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IR-360 Force Protection, Mobile, fixed, marine pan tilt zoom PTZ Thermal imaging FLIR cameras

The IR 360 remote thermal imaging platform represents the state of the art in rugged military grade thermal imaging solutions. The 360 is available in a wide range of COTS configurations including mobile, marine, pan-tilt-zoom and fixed mount scenarios.

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X200Xpi Mini Thermal Infrared cam

The Compact X200Xpi Thermal-eye system is a robust infrared camera which is applicable for a wide variety of FLIR technology applications such as security, surveillance and condition monitoring

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IR-400 Series RadioMetric

The 400 series thermal imaging systems are known far and wide as the "workhorse of the industry". These robust imagers provide you with real time thermal video, accurate temperature measurement, onboard

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IR 5100 Thermal infrared imager

 

The IR 5100 thermal package represents a unique opportunity for our customers to get into a complete thermal imaging package at an incredible value. The 5100 is ideal for short to medium range surveillance / force protection and industrial & commercial applications.


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IR Thermal Camera Engine

The latest in thermal imaging technology packaged in an OEM configuration for rapid development into your designs. Infrared camera modules are available in a wide range of configurations from simple volts

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IR-CAM 59x

The 595 is one of the all time greatest handheld thermal imaging systems ever produced. Featuring high performance uncooled thermal imaging, full radiometric data, sharp color and the easiest to use control

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PT-i4000-B

The latest in mobile pan-tilt thermal imaging is now affordable. The new 4000B is an all purpose weatherized remote sensing camera that can easily be mounted to a vehicle (mounting kits available) or

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TWS2000 Thermal Weapon Sight

High resolution Thermal Infrared FLIR imaging Weapon sight for extreme battlefield & specialized operations. TWS2000 mounts to standard firearms & offers crisp imaging and unparalleled target acquisition in low or no light applications.

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  TOPAZ Multi Sensor Aerial / Marine FLIR stabilized Imaging system
The latest in affordable aerial / Marine gimbals stabilized FLIR imagers, the TOPAZ is ideal for military, law enforcement and Marine professionals where super sensitive multi platform sensors are required for the most demanding of applications. Just over $100K, the Topaz is a low cost solution for ...

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MMXFLIR multi camera platform

MMXFLIR is a premier 3-5µm tri-field of view long range surveillance and security solution with a bore sighted CCTV for mobile and stationary land, air, and sea related operations. The system is a completely integrated solution on a controllable pan/tilt system. The MMXFLIR offers one of the most comprehensive integrated thermal imaging systems available today. The system offers cooled IR detector technology with three fields of view as well as visible detection.

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  PT-i4000-M

The latest in mobile pan-tilt thermal imaging is now affordable and MARINE rated. The new 4000B is an all purpose marine weatherized remote sensing camera that can easily be mounted to a vessel, vehicle

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  IR747 PRO Thermovision camera

The IR747 Pro thermovision infrared camera is a stand alone FLIR imaging system with color uncooled thermal images along with radiomentric temperature measurement. The system is ideal for R&D, thermovision, security, condition monitoring & a wide array of FLIR applications.

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IR-700 Series
The iR 700 series Thermal Infrared Imaging Cameras were designed for applications requiring accurate real-time analysis, condition monitoring & Thermographic profiling. Digital storage, a unique electro

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IR-CAM 55x

The 550 is a great handheld radiometric thermal imaging system that features superb image quality, accurate temperature measurement, digital image storage and analysis / reporting software packages.

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TWS/TS-x20 FLIR hand held and weapon sight FLIR scope

The TWS-X20 & TS-X20 represent the pinnacle of lightweight compact flir imaging sights, weapon sighting and hand held flir imaging are made easily with real time imaging. Ideal for military law enforcement and EOD, SAR applications

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VideoThermal 2000

The Video Thermal 2000 is an affordable solution to Radiometric imaging applications. These units feature temperature measurement, high resolution color imaging, LCD display and analysis software.

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T7 Thermal Infrared Binoculars / Goggles

T7 Thermal infrared FLIR goggle-Binocular system is a state of the art fused FLIR system. Night Vision NVG TWS systems approved

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Eagle Imager 6 FireF imager

All Scott products have an unsurpassed record of reliable performance and rugged dependability. Scott's Eagle Imager thermal camera contains such advanced technology its sensor can detect temperature

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T5000 Thermal long range binoculars

The T5000 thermal imaging binocs are a state of the art SOCOM EOD qualified military FLIR dual eye special operations binocular system.

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T710 Digital Thermal IR camera

The T710 is a fully integrated digital Thermal infrared radiometric imaging camera with precise temperature measurement and a wide array of industrial and scientific features, all packed in a rugged chassis with a brilliant 4" color screen and intuitive user functionality

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IR-Infracam

The Thermal Infracam system is based on the ultra high resolution PtSi detector technology. This sensor is used in high end testing cameras as well as state of the art military imaging systems.

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Infracam is a registered trademark of FLIR Systems, Inc.  Sierra Pacific Innovations is in no way related to, or affiliated with, FLIR Systems, Inc., nor is Sierra Pacific an authorized distributor of FLIR Systems, Inc.

IR/X-100 Compact Thermal Viewer

The new breakthrough X100 pocket infrared imager is finally here! This rugged thermal imager is small enough to fit in your pocket. The scope is ideal for military / law enforcement needs as well as predictive ...

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  Panther-X Long Range Fusion Thermal Imager

The Panther-X Long Range Dual Field Of view military thermal  infrared IR imager is a state of the art FLIR surveillance system coupled with a zoom CCTV camera in a rugged PTZ pan tilt zoom platform

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Z Series handheld infrared camera

The Z series thermal FLIR infrared imaging camera is a compact hand held thermal night vision imager which offers digital zoom, scene temperature measurement and real time thermal video

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Nikon Radiometric Camera

This is one of the highest resolution thermal camera systems ever designed. The Nikon name is world renowned for quality photographic equipment. The Nikon thermal imager is no exception. The features ...

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IRCAM EPM-25 Multi-task thermal imager

The IRcam EPM25 Multi Task Infrared thermal imager stands alone in high performance and reliability. This robust uncooled long wave 320x240 masterpiece offers user friendly interface along with digital imaging features for a wide array of infrared imaging applications

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ThermaSnap 52x

The ThermaSnap operates much like a digital camera and captures crisp thermal images with fully calibrated temperature measurement. This handheld, infrared imaging radiometer displays IR images in color ...

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Fusion 1000X Long Range FLIR imager

The Fusion 1000x Thermal imager is an ultra long range surveillance thermal imager which packs super sensitive Indium Antimonide sensor for detection ranges in excess of 20 kilometers for vehicular target and 17 kilometers for man sized target.

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UltraCam Radiometer

The UltraCam series of thermal infrared imaging cameras represents the pinnacle of infrared camera technology. Superior image quality, accurate temperature analysis, s-video output and computer interface ...

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IR-210S

The IR-200 Series of thermal infrared imagers is one of the first truly portable handheld imagers ever made. We have a limited number of pre-owned models in stock. This is a very reliable portable imaging ...

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  Electric Surveillance Infrared UAV (Unmanned Arial Vehicle)

The E2 electric powered UAV is a breakthrough in design and function. Capable of longer mission times and higher payload capacities than any other electric Micro-UAV available.

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PD-300 Infrared Camera

The PtSi sensor in this radiometric infrared imaging system produces one of the finest images of all time. Accurate temperature measurement, vivid color paletes and digital image storage make this unit ...

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IRXP-500 digital FireWire R&D IR camera

The IRXP-500 is a digital state of the art automated thermal infrared camera designed for professional applications such as process control, research and development, automation & a wide array of temperature measuring tasks which require real-time digital analysis and data acquisition.

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High Sensitivity Radiance Thermal Imager

The Radiance Infrared Camera offers ultra high resolution and super thermal sensitivity suited for military research, PCB analysis, R&D, medical, condition monitoring, and remote sensing applications.

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IR-Cam 6xx

The THV 6xx series is the pinacle of the THV product line. This system is state of the art in every way. No other system can match it for accuracy, reliability and ease of use. We have a very limited ...

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Thermal-Eye

THERMAL-EYE

Thermal eye IR Imaging cameras are catered for use in a wide variety of Imaging applications such as military, Mobile or fixed FLIR pan tilt, security, surveillance, industrial, commercial and R&D needs

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IR-CAM EPM

The IRCAM EPM Package is a powerful thermal imaging solution that is rugged and one of the easiest cameras to use. We have a limited supply of these low cost full color temperature measurement systems ...

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Mil-Cam 3-5 micron hand held thermal imager

The Mil-Cam Mid wave thermal imager offers exceptional image quality. The Cooled MWIR infrared camera is designed for use in harsh environments where ultra sensitive thermal imaging and crisp image quality for detection and recognition is essential.

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The LS Series

The LS Series of Long Wave Uncooled Thermal Imagers offers unique advantages in a compact all solution package. The system utilizes its exterior case as an environmentally sealed housing, eliminating the need for additional enclosures.

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Explore IR Thermal Infrared Camera

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The Explore IR Thermal infrared imaging camera offers exceptional color or black & white thermal images along with extensive temperature measurement features for a wide array of night vision, thermography and imaging applications.

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NZDS- Night Modular Military ClipOn Sight

The US Army has conducted comptetive tests and has singled out the NADS-750, 850, and 1000 as superior in performance and reliability. System performance is designed into our NADS products.

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RP 50/250 Series

The RP long-range mid-wave thermal imaging systems operate in the 3-5 micron spectral region, which is the best choice for marine and high humidity environments.

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Stealth-IR

The Stealth IR sets new standards for surveillance and security thermal imagers. The system is based on the latest generation 320x240 Microbolometer Focal Plane Array Technology.

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Defender Fusion 500CT

The Defender 500CT is a long range Thermal imaging FLIR camera suitable for Force Protection, perimeter security, border and shoreline surveillance. The system can be used on PTZ Pan Tilt Zoom remote monitoring platforms including wireless imaging applications

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Most commonly used to find "hot spots" in electrical equipment, infrared technology has uses in plenty of other places in around the plant, particularly as more plants incorporate comprehensive PdM programs into their routines.
"About every two weeks, we scan our conveyor systems and look for hot bearings in the rollers," says one Predictive Maintenance supervisor at an apparel mfg plant.



Visual image of buss disconnect scanned by SPi At MFG Facility


Thermal infrared image of buss disconnect

"You can use infrared thermography cameras for anything, production-wise, even the buildings themselves."

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Visual image # 18712B


SPi infrared image of #18712B, The top and bottom connections are loose & could have caused downtime at the facility. The middle connection is operating correctly at 87 degrees F 

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infrared image of 3 fuses. Area +A is 231 degrees F.  Area +B is 99 degrees F. The fuse at area A needs attention in order to prevent facility down time.

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New Thermal Infrared cameras range from between $10,000 and $60,000 USD. Cost depends on the type of system and it's features. Demo cameras are also avaliable.

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Spi / Heatseeker IR inspections

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infrared roof scan ,
iR cameras see specific problem areas on roofs in order to target the exact location that needs attention.

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Substation electrical survey, the bright area indicates problem spots -
SPi /  HEATSEEKER IR INSPECTIONS

Today's small, medium and large companies are either buying thermal infrared cameras, or contracting the work out to an infrared inspection firm.

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OVERVIEW

One Infrared expert says; "With infrared, you're measuring intangibles-how much downtime you've eliminated, or how many fires you haven't had. With a utility company we can come in and say, 'If your substation goes down, you have 2,000 homes that have no meters turning for eight hours; how much does that cost?' And they can start calculating payback."

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Visual Image

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Thermal Image

Indeed, electric utilities usually have little problem getting their moneys' worth out of infrared equipment. A senior engineering associate for Energy Transmission & Distribution Systems, New Orleans, LA, argues that he has seen a return on his company's $300,000 investment in about a year. "We have transformers that cost between four and five million dollars a piece; if we can find a problem that will save one transformer, we've paid for our program for years."

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In a manufacturing plant, it often isn't quite that simple to figure Return On Investment (ROI). An expert points to equipment availability as a way of measuring payback. "If we can catch a problem before it becomes a failure and schedule the repair during a planned shutdown, we've recouped some of our investment," he says. "We have between $35,000 and $40,000 worth of equipment that we purchased about four years ago and it has paid for itself very easily."

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Live image- Stockton IR

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Thermal image- Stockton IR

This type of scenario is easily referenced after the purchase, but justifying costs to management beforehand can be tough. "We have documentation on steam traps," says an infrared professional, "where we look at the cost of steam production at, say, $12 to produce 1,000 lbs with a 60% efficiency in the trap. If you can reduce that figure by 25% with infrared, you can calculate very easily what the energy savings will be for that plant."

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Live image - Stockton IR

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Thermal image - Stockton IR

Most all newer thermal imaging cameras will be portable, handheld and will store images for documantation. The newer thermal imagers generally use the point and shoot method, and are easy  to operate. Training should be considered because while the camera does most of the work, the user needs to be able to interput the images he/she has acquired.

The more time and usage you get with the infrared camera, the more familiar you get to calling a problem.

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The use of infrared thermography is likely to aid in locating potential problems, therefore reducing downtime.

- J. Powers


Residential / commercial energy audits infrared inspections
SPi Energy Audit / Mold detection cameras An infrared home energy audit is done in two parts. First, an inspection of the exterior shows areas where expensive heated or air conditioned air is escaping. Second, an inspection of the inside shows where warm or cold air is entering. Both steps pinpoint areas where improvements can be made. Older buildings are especially vulnerable to heat and cooling loss and it is not uncommon to see entire walls, ceilings or attics lacking sufficient insulation. Thermal (Infrared) inspection is simply the best method of identifying those areas that need improvement, increasing your home's thermal efficiency and therefore saving you money! Electrical fuse and circuit breaker boxes can be checked at the same time. Checking them for hot spots. You may be amazed by some of the problems that can be found in these areas. Any time a circuit is running abnormally hot, it is costing you extra electricity. Our Infrared Imagers can also see water damaged walls, ceilings and floors. Our thermal infrared cameras see the UN-SEEN. if you have, or think you have a problem, we want to take the guess work out of fixing it, thereby saving you money on un-needed insulation, window, door or heating/central air upgrades. SPi thermal imaging & their customers is not associated with any other companies or contractors, ensuring you of an unbiased evaluation. It is our policy at to ensure the highest quality standards possible while providing the home owner with an accurate, detailed description of all areas of their residence which may be of concern.

Insulation problems can plague almost any home and even new homes can suffer. Older homes, which were not built using any type of insulation standard, should be evaluated on a consistent basis to determine if there are any problems and which of the latest technologies would most benefit the thermal efficiency of the home. Many homes which have had modern insulation upgrades or were constructed using them may be susceptible to problems which may never be diagnosed without the use of a thermal imager. Some of these include: 1. improper insulation installation. A common source of thermal efficiency problems is improper insulation installation. Often these problems are almost impossible to detect without an infrared inspection. Some of the most common problems are blown insulation which does not fill the entire cavity into which it was blown and batts of insulation which when installed were either not seated properly, were

Compressed into the cavity or do not fill the entire cavity. Batts are strips of insulation that fill the space between two studs 2. Insulation which was installed using steel staples. These staples are subject to corrosion, and it is not uncommon to see them completely rusted away. This allows the insulation to shift its position in a wall, which can result in large gaps between where the insulation has settled inside a wall and the top of the wall. These types of gaps are a substantial source of heat and cooling loss. 3. Access plates. Electrical outlets, telephone jacks, cable jacks, light switches, door bells, etc. These areas are quite often completely lacking any insulation and can be the source of annoying and normally undetectable drafts. 4. Fire Alarms, recessed lighting, ceiling fans, etc. These items installed into the ceiling, are often not insulated after installation and can be a major source of heat and cooling loss.

2. Heat and cooling loss through other areas of residence. There are tons of places in your home that your money is literally flying out the window. Some of these areas are the window and door seals of your home. The older the home, the more likely it is that there are leaks in these areas. Even new homes can suffer from problems around doors and windows. As a home settles over the course of time, the windows and door frames receive stress, this stress transforms into warping which can cause the seals to leak. You may never notice leaks like these, but they maybe there. We have seen new homes of less than 30 days old, with gaps of almost a 1/8 inch in places around the windows, these gaps were allowing air to pass in and out of the home completely unrestricted and the windows were so warped they were almost impossible to open and close. If on the coldest of days, especially when a strong wind is blowing, it seems like you just cannot keep your house warm enough, or if it seems the heating or cooling system never shuts off, than you probably have numerous small leaks. These small leaks, added up, can equal leaving a window open in your home all winter and summer. Other places of heating and cooling loss are vents, ducts and chimneys. We will look closely at all of these areas during our inspection of your home. If you have central air, or forced heat it is also possible that you are losing cooling and heating efficiency through leaks you may have in the ducts which run through your walls and attic. You could be heating or cooling these areas without ever knowing it. If there are leaks in your systems ductwork we can see them in wall cavities and the attic area.

3. Damaged areas.

SPi Infrared cameras look for areas in your home that may be damaged. Water damage is one of the most common types of damage that can lead to severe problems. It is very possible that insulation in some areas of your home have at one time or another, had water damage of some type. This type of damage does not require a visible leak into the home, and it may only occur sporadically. An example of this may be, when there is a hard rain combined with a south wind of more than 10 mph. This may only happen several times a year, however the damage that can be done over time could be substantial, plus the added water weight pulling the insulation (insulation can absorb water like a sponge) down the inside of the wall, and extra moisture corroding the staples holding the insulation up often leads to large gaps between the insulation and the upper part of a wall. Wet insulation can take months to completely dry and can be a source of mold and mildew spores, which can cause respiratory problems. Wet insulation also has an insulating property of almost zero and can actually be pulling the heat out of your home like a sponge. This type of problem is easily seen with a thermal imager. Excess moisture in an attic is a common problem in many homes and can lead to premature shingle failure. Adequate attic ventilation is essential in the resolution of this problem.

With water damage and over time, mold forms. SPi infrared cameras have the capability of “seeing” mold behind structures that could never be seen with the human eye. This makes an effective tool for mold detection. Scanning with SPI infrared cameras can determine and pinpoint mold areas which can become a potential health issue.

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Large, medium and small operations have an extensive inventory of equipment requiring an uninterrupted power source for operation; an unscheduled shutdown is a disaster. Because plants and facilities runs around the clock, 365 days a year, downtime is equivalent to lost revenue.

To prevent such losses, all electrical components in the plant can be scanned with a thermal infrared imaging camera for suspect hot spots.

Some areas that can be thermally scanned are circuit breakers, transformers, fuses, disconnects switches, bus, panels, etc.

Once the problem has been detected with an Infrared imager, proper measures can then be applied for correction.

Companies use infrared imagers and thermographers to detect hot spots in electrical equipment in plants. By scanning substations, distribution lighting panels, and electrical motors. Problems are easily and quickly eliminated before they cause system failure. The results: avoidance of costly operations downtime.

By taking a thermograph of site electrical panels, thermographers develop and read a "heat picture" which reveals components that are overloaded or may become faulty. Unlike normal component operating conditions, faulty components exhibit readily detectable temperature increases over the ambient temperature profile.

Thermography verifies that electrical connections are properly made and maintained.

Thermography also detects hot spots that might be overlooked by visual inspections. Recently, in a U.S factory,    staff quickly interrupted the power supply to an above ground trailer when infrared test equipment detected a hot spot registering 123 degrees over the baseline ambient temperature. A fire could have started, resulting in the probable loss of valuable records and equipment, had the problem not been uncovered. 

Most electrical problems within industrial facilities are manifested or are accompanied by temperature changes as an effect prior to failure.  For this reason IR thermography has become an integral part of most predictive / preventative maintenance programs.  Infrared cameras can pick up small changes in temperature not visible to the human eye.  It is a non contact, non destructive, and fairly simple method of detecting impending electrical problems.

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   It is widely known that as temperature in a conductor rises, so does it's resistance.   Conversely, as resistance increases (in most conductors) temperature rises.  The majority of thermal electrical problems involve improper torque specifications or improper installation at the junction points.  A loosely torqued connector effectively reduces the surface area in which current can flow and consequently an increase in the contact resistance.  Oxidation build up at the connection point can also cause a rise in resistance.  The origin of most conductor, insulation, and component problems can be traced to a poor connection using an infra-red camera.

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Tank level thermal inspection / FSi

Below you will find a list of thermography applications

Tips + valuable data for users and thermographers on electrical predictive maintenance applications

 

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live image - Stockton IR

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thermal image- Stockton IR

 

Caution: Unless you are a qualified electrician DO NOT ever handle electrical wires, panels, or components.

   If properly conducted infrared electrical surveys are safe, fast, and reliable.  Infrared cameras are non-contact so inspections can be performed at any time without shutting down the facility.

Safety Tip: A qualified electrical contractor or facility engineer should always accompany you on the inspection.  Have them open the panels and guide your access to components.  They can also provide useful information on components you are inspecting (making your job easier).

Step 1:  Meet with appropriate staff on site and review the service order covering what will be inspected, who will accompany the thermographer, and what type of reporting is expected (i.e. videotape, written report, and / or verbal reporting). 

Step 2:  Prepare inspection with the designated staff member or electrical contractor.  Have them remove panels or prepare your access to components.   Discuss what each type of component is to determine how you will inspect it.   Have them determine (with clamp on ammeter) that electrical circuits are operating at 50% of rated load or more, if possible.

Step 3: Inspect with infrared camera.  Record the sharpest images you can.   Be wary of reflections and emissivity valuesKeep detailed records of load reading, temperature measurements, and all infrared images of any suspect components found.

Safety Tip: When inspecting electrical panels and components be aware of your distance.   High energy electrical power can arc out and ruin your day!

Step 4: Prepare the report.  Write a clear concise report of all problem areas found.  Include your load readings, live and thermal images, and properly written recommendations.

Hint: Whenever possible, inspect electrical systems when loading exceeds 50%


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Circuit Board Scan

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Loose electrical connection

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infrared thermographer scanning at substation

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steam trap

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Hot fuse on panel

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Electrical predictive maintenance reference material

Problem Classification

Phase to Phase Temperature Rise

Comments

Minor

1º - 10º C

Repair in regular maintenance schedule; little probability of physical damage

Intermediate

10º - 30º C

Repair in the near future (2-4 weeks).  Watch load and change accordingly.  Inspect for physical damage.  There is probability of damage in the component, but not in the surrounding components.

Serious

30º - 70º C

Repair in immediate future (1-2 days).  Replace component and inspect the surrounding components for probable damage.

Critical

above 70º C

Repair immediately (overtime).  Replace component, inspect surrounding components.  Repair while IR camera is still available to inspect after.
* with wind speed less than 15mph

* with load conditions greater than 50%

Hint: Have an electrical contractor use a clamp on ammeter to verify loading.

Compensating for wind when making temperature measurements

    Wind will affect your temperature readings due to convection cooling.  This can be compensated in outdoor electrical predictive maintenance applications by multiplying your temp. reading by the correction factors listed below.

Wind Speed (Miles Per Hour)

Correction Factor

2

1.00

4

1.30

6

1.60

8

1.68

10

1.96

12

2.10

14

2.25

16

2.42

18

2.60

   

Hint: Compare similar components from one phase to another.


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Visual image

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Thermal image

 

Additional Reference Materials

Sample predictive maintenance electrical report
Sample R&D circuit board IR report
Emissivity: An Infrared White Paper (includes emissivity table)
How Infrared Works: A Primer
Glossary: Infrared Terms
Sierra Pacific Infrared Inspection Site

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Click on the logo for the thermal camera index

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     Attention Contractors: Now is the time to invest in infrared technology.   Camera prices have reached an all time low.   An experienced thermographer can demand between $500 to $1500 per day depending on the electrical inspection performed.  A thermographer who is also an experienced electrical contractor may be able to command double that rate ( depending on experience and the nature of the inspection ).  In addition, an electrical contractor with an infrared camera can not only diagnose a wide variety of electric faults, the electrician can perform the repair generating increased revenue for the contractor and providing a level of convenience to the customer.   Contact Mike Bailey ( 805-772-0225  or mike@x20.org ) to discuss your unique situation.  Sierra Pacific Infrared can provide you with qualified thermographers to perform your customers inspections, or we can provide complete infrared camera packages including software, training, and all accessories. 

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Hot water faucet

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Photo of an Infrared camera lens


Goto "Procedures for Electrical Predictive Maintenance Inspection"


arrow 15.gif (2665 bytes) THERMOGRAPHY APPLICATIONS:

  • Electrical inspections in buildings, plants, facilities, refineries.
  • Thermal heatloss inspections for buidings, plants, facilities, refineries.
  • Moisture contamination evaluations in buildings, condo's, plants facilities
  • Concrete integrity inspections
  • Concrete Water Heated floor inspections for leaks and temperature distribution
  • Flat roof leak detection for buildings, plants, facilities
  • Power generation generator inspections.
  • Power Plant boiler flue gas leak detection
  • Substation Electrical inspections, tranformers and capacitor evaluation
  • Over head urban and rural distribution electrical inspections
  • Electrical motor inspections, mecahnical bearing inspections
  • Heat ventilation air conditioning equipment evaluation
  • Cold Storage cooling losses.
  • Refinery process line insulation loss or leak detection
  • Refinery process evaluation
  • Heat exchanger Quality and efficiency evaluation
  • Furnace refractory (insulation) inspections
  • Furnace Internal flame evaluation and tube inspections
  • Flame propogation explosion analysis.

 

Download a Printable .PDF Brouchure containing this information:

irpdm.pdf

    You will need the FREE Adobe Acrobat Reader.  Most new browsers come with the Acrobat Reader built in.  If you need it, you can download it for from here.

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Thermal FLIR infrared image of US Military F117 Stealth

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*Please contact us for more information regarding your custom application:
  • *For a hard copy of this information, Download the ACROBAT PDF file

             irpdm.pdf

 

ITAR Disclaimer

  Some  SPI night vision products are subject to the International Trade in Arms Regulations, administered by the US department of state.  Products that fall into this classification may be shipped anywhere in the continental United States of America and Canada only .  All other destinations must be approved by the Department of State.  Please contact the US Department of State for assistance.

SPI Disclaimer

  SPI offers it's products for legal use only.  It is the sole responsibility of the purchaser to determine local, state, and federal regulations prior to purchase.  SPI will not be held responsible for any illegal use of it's products.  SPI reserves the right to refuse shipment to any person for any reason.  Specifications and prices listed in the SPI web site are subject to change without notice.  All images and brand names of products are either copyright SPI or are copyright or trademark of their respective companies.  SPI reserves all rights.   All other companies reserve their respective rights.  No part of this web site may be copied with out the express written consent of SPI and / or  the copyright / trademark owner.

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